Showing posts from April, 2013

Minimum Wages Update in NCR, India. Year:2013-2014

See Revised Minimum Wages in Delhi and UP w.e.f. Oct. 1, 2013 to Mar 31, 2014

State government updates minimum wages of workers in each year. Some states do it half-yearly or quarterly. In this post the recent updates (2013-2014) of the minimum wages for the Readymade Garment Industry / Tailoring Industry workers in NCR (National Capital Region) has been shown in the following tables. Cities under NCR includes New Delhi, Noida, Greater Noida, Gurgaon, Faridabad etc.

Each state has different ways to calculate total daily wages.

All wages are in Indian Rupees (INR). 1 US$=54.25 INR (on 29/04/2013)

Workers are generally categorized as Unskilled, Semi-skilled and Skilled. Though categorization may vary state to state. The following data table will help to compare minimum wages of 3 states in National Capital Region.

How to Make Leggings and What Machines are Required for Legging Manufacturing?

Recently I made one documentation on Legging Manufacturing. In that documentation, I mentioned legging manufacturing process briefly. You might find this guide helpful. Keep reading.

I consider that you have already purchased fabrics (stretched knitted fabric, elastic, sewing thread etc.)  and other raw materials. I will explain here step by step sewing processes and machine requirement for making leggings.

List of operations involved making a Legging are

1. Cut and join elastic: Elastic will be received in a roll. Cut elastic according to the measurement. Then join two ends of the elastic to make a closed loop. Elastic cutting can be done by helper.

Use Zigzag sewing machine to join elastic. For this operation you can use single needle lock stitch machine. But when you use single needle lock for joining elastic, you will get bulk at the joining, due to overlapping of two ends. To remove bulk at joining you should prefer using a Zigzag sewing machine.

2. Join front and back rise: Front…

How Many Days in Advance Cut Plan is Given to Cutting Departments?

Question: How Many Days in Advance we have to give planning to cutting departments? ... asked by Sathyaraj

Cutting plan normally be given in advance so that cutting manager can plan his cutting schedule accordingly with the cutting orders those are currently running. There are few parameters that need to be checked by cutting manager prior to bulk cutting. For that cutting manager needs time for preparation, planning for manpower and cutting tables, etc.

How to Calculate Production of Cutting Department?

Question: How to calculate the cutting department production?... asked by Sathyaraj

Production of cutting department is the total quantity of pieces cut during the day.

There are number of tasks that are performed in the cutting department. To the factory manager (or production manager) cutting production report should include style wise and color today production quantity.

What is GSD System?

Question: What is GSD system? How can I find SAM or SMVor Standard Time by GSD? How can I use GSD for my production? ...asked by Phakdey Keo

What is GSD system? General Sewing Data (GSD) is a PTS (Pre-determined Time Standards) based time measuring system. As per GSD official site GSD system can be explained as –
 “GSD provides a scientific, ethical and auditable approach to quantifying manufacturing methods, times and costs and accurately and consistently establishes International Standard Time for complete products (styles), or individual product components (features). GSD provides the ability to establish and quantify each step or operation in the manufacturing process”
How can I find SAM or SMV or Standard Time by GSD?  First of all if you want to determine standard time (SAM or SMV) using GSD system, you have to purchase GSD. Once you purchase, GSD will provide you training on how to use the system, how to study sewing methods and measure standard time based on motion analysis a…

What are the Differences Between Trims and Accessories?

Question: What are the differences between Trims and Accessories? Give me example of 5 trims and 5 accessories. ... asked by Miteb Reza

Trims and accessories are those materials that are used in a garment other than main fabric (shell fabric). Even lining materials (fabrics)fall under trims and accessories.

At first, when we read or heard these two terms, it seems that trims and accessories may refer to two different types/ kinds/ categories of materials. One term may be used as functional components and others term is used for non-functional and decorative purpose. But this is an assumption. 
I referred a book (Apparel Manufacturing by Glock and Kunz) and found following definitions

Factors that Affect Thread Consumption in Garments

Question: What affects the thread consumption? ... asked by Miteb Reza

Thread is an essential trim in garment sewing. In mass production, total thread requirement is calculated based on thread consumption per garment. Thread consumption calculation method is explained in an earlier article How to calculate thread consumption for garments?

Product to product thread requirement varies and factors those affect in resultant thread requirement per garment are explained below.

Each product has different number of components to be sewn together and different seam length. Fabric types and seams used in making garment, machines to used depends on the product. So first and foremost a product is the main factor for having different thread consumption. Normally, you can say that product with less no. of components and shorter seam length require less thread.

Technical factors those determine actual thread requirement are as following.

Minimum Wage Updates in Haryana, India: Year 2013

State government updates minimum wages of workers in each year. Some states do it half-yearly or quarterly. In this post the recent updates (2013) of the minimum wages for the Ready made Garment and Textile industry workers in Haryana state has been shown in the following table.

Workers are generally categorized as Unskilled, Semi-skilled and Skilled. Though categorization may vary state to state.

State: Haryana (Minimum Wages January 1, 2013) Garment manufacturing Industrial zones in Haryana are Gurgaon, Manesar and Faridabad.
Minimum wages are in Rupees per Day for following skill categories

UnskilledSemi-Skilled ASemi-Skilled BSkilled ASkilled BHighly Skilled200.46205.46210.46215.46220.46225.46

Different Types of Labels Used in Garments and Information Found on Those Labels

Question: What types of information we get from different types of labels used in Garments? ... asked by Miteb Reza

Labels are not a functional component of a garment but essential for many reasons. 7 common labels those are found in garments are Brand label, Size label, Care label, Flag label, Manufacturer code, Line mark label and special label. Each label has a specific purpose and carries some kind of information.

1. Brand or Main Label: Main labels indicate a Brand name or Brand Logo of the company that sources and sells clothes. Brand labels play a big role to customers as because customers only know the brand and they buy the brand. A brand level is associated with the product quality, durability and feel good factor. Like, we go buy Levis jeans and Tommy Hilfiger for shirts and Polo shirts, Zara for dresses etc. 
2. Size Label:  Size label defines a specific set of measurements of the human body. Sizes labels may be printed only a later to denote a specific size. Such as S for…

Ratio of Sewing Machines used in a Shirt Factory

Question: I am in the process of setting up a garment manufacturing unit in Bangalore. I will begin by doing Job Work for some big players like BRFL. I want clarity regarding the machine ratio. I have been offered orders for Mens Shirts . I want to begin with around 30 machines then gradually increase it . I want your valuable advice on the ratio of different types of machines I need to buy. Kindly advise. ... asked by Abhijith

Answer: In an earlier post I posted different Types of Machines Used in a Shirt Making Factory. But it is not enough just to know different types of sewing machines required for making shirts. You have to know machine how many machines do you need to buy in different categories. When you are going to set a shirt factory, selection of correct machine ratio is important to maximize utilization of your machines.

Instead of just posting answer of your question, I am explaining how machine ratio is calculated.

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