12 Useful Formulas for Industrial Engineers (Poster)

SHARE:

Useful work study formula and calculations in apparel production.

I love formulas for mathematical calculations. Because a formula helps me getting the result quicker and it specifically mentions what all data I need to collect to find result of the desired thing.

In garment manufacturing, industrial engineers, production managers and planners measure factory performance on daily basis. Performances are measured using standard formulas. I guess you are already using such formulas for calculating performance.

Don't you think, it would be a good idea to have a poster of commonly used formulas in your work space? A poster is very useful tool for many reasons. I have made one poster for you and sharing it with you.

Following are the common formulas those are used by garment industry professionals.

Formula#1:
Daily Line Target = (Total working minutes in a day X No. of operators in a line X Line eff%)/Garment SAM

Formula#2: 
Individual operator target = (Total working minutes in a day X line efficiency %)/Operation SAM

Formula#3: 
Individual operator Efficiency% = (units produced X operation SAM X 100)/Total minutes worked

While you are developing skill matrix for sewing operators, you need measure individual performance. Secondly, if you plan to start performance based incentive scheme for individual operator, measuring individual operator efficiency is essential.

Formula#4: 
Line Efficiency% = (Line output X garment SAM X 100)/(Number of operators X minute worked in day)

Note: include helpers and worker doing manual operations in case you have included SAM of those operations.

Formula#5: 
Machine Productivity: Line output / No. of machine used

Machine productivity is measured in production per machine per shift day.

Formula#6: 
Labor Productivity = Line output / No. of total manpower (operators +helpers)

Formula#7: 
Line WIP (work in process) = Total pieces lie on the line for a particular order line
WIP of the line of an order is equal to Total pieces loaded till date minus Total piece out till date.

Formula#8: 
Standard Time = (Observed time X observed rating) + Allowances

Allowances – Relaxation allowance, contingency allowance

Formula#9: 
Machine utilization% = (Actual Machine running Time X 100) / Time available

Formula#10: 
Cost per minute = Total cost incurred in labor / Total available working minute in a day X no. of labors

Formula#11: 
Production Cost pet unit = Total cost incurred in production in a day/ no. of garment produced in a day

Formula#12: 
Man to Machine ratio = Total manpower of the factory / Total no. of sewing machines (utilized)

Poster: 12 useful performance measuring formulas (Click to enlarge the image).



To download the poster save the image after clicking on it.


PDF Poster: Download the poster version of these formulas in PDF, suitable for printing and hanging near your work space when you need to see it most.

Note: Our purpose is to provide you correct information. Still if you find any formula that is not correct you may comment in the below comment box.

[post_ads_2]

COMMENTS

You may also like

Name

5S,3,Activewear,1,Apparel ERP,1,apparel industry,56,apparel news,33,Apparel Production,31,Apparel Software,17,Bamboo Fabric,1,Bangladesh,1,Blogs,1,Books,31,Business Guides,9,Buyer,1,Buying House,4,CAD/CAM,1,Calculation & Formula,1,career,34,Change Management,1,Clothing,2,Clothing Brand,3,Compliance,3,Consumption,4,Costing,11,Cutting,18,Denim,3,Directory,3,Dyeing,1,eCommerce,2,Education,5,Event & Fair,14,Fabric,73,Fashion,5,Fashion Business,40,Fashion Design,3,Fashion Show,2,Fiber,1,Finishing,10,Garment Exporters,1,Garmenting,2,Gartex,1,GSM,1,Guest Post,8,Human Resource,2,Industrial Engineering,211,Infographic,5,Knitting,3,KPI,7,Kurti,1,Lean,27,Line layout,3,Machines,30,Manufacturing,51,Merchandising,105,MIS,23,MISC,20,Operation bulletin,14,Operator,1,Operator Training,1,Performance rating,1,PLM,3,Printing & Embroidery,11,Problem Solving,1,Production Planning,27,Project Report,1,QNA,121,Quality,61,Quality manual,2,Quality system,14,Research project,1,Resources,43,Retailing,4,Salary & Wages,7,Sampling,22,Scheduling,3,Sourcing,8,Spec Sheet,9,Sportswear,4,Stitching,3,Store,2,Stretch fabric,1,Student corner,1,sustainable clothing,7,T-shirt,3,Tailor,1,Tailoring Shop,2,Technology,58,Texprocess,1,Textile processing,11,Textile testing,23,Textiles,42,Threads,1,Towel,1,Trims & Accessories,15,videos,12,Waste,1,Work Study,38,Yoga wear,1,
ltr
item
Online Clothing Study: 12 Useful Formulas for Industrial Engineers (Poster)
12 Useful Formulas for Industrial Engineers (Poster)
Useful work study formula and calculations in apparel production.
https://4.bp.blogspot.com/-5o1zcUNvoRY/Uk7PNrsWBwI/AAAAAAAABZY/-0IsdJAO5NM/s640/poster+formula.gif
https://4.bp.blogspot.com/-5o1zcUNvoRY/Uk7PNrsWBwI/AAAAAAAABZY/-0IsdJAO5NM/s72-c/poster+formula.gif
Online Clothing Study
http://www.onlineclothingstudy.com/2013/10/12-useful-formulas-for-industrial.html
http://www.onlineclothingstudy.com/
http://www.onlineclothingstudy.com/
http://www.onlineclothingstudy.com/2013/10/12-useful-formulas-for-industrial.html
true
6551124471002606808
UTF-8
Loaded All Posts Not found any posts VIEW ALL Readmore Reply Cancel reply Delete By Home PAGES POSTS View All RECOMMENDED FOR YOU LABEL ARCHIVE SEARCH ALL POSTS Not found any post match with your request Back Home Sunday Monday Tuesday Wednesday Thursday Friday Saturday Sun Mon Tue Wed Thu Fri Sat January February March April May June July August September October November December Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec just now 1 minute ago $$1$$ minutes ago 1 hour ago $$1$$ hours ago Yesterday $$1$$ days ago $$1$$ weeks ago more than 5 weeks ago Followers Follow THIS CONTENT IS PREMIUM Please share to unlock Copy All Code Select All Code All codes were copied to your clipboard Can not copy the codes / texts, please press [CTRL]+[C] (or CMD+C with Mac) to copy