Fabric Color Approval Procedure

In the process of product development, the customer and supplier need to define the material (fabric) color for the product that needs to be produced. The fabric color approval and shade matching procedure are explained in this post. There are several phases in completing this procedure like,
  1. Define Color Standards 
  2. Lab dip process
  3. Color matching
Image Credit: Futon Design

1. Define Color Standards

The first step is to define the color standards for the fabric dyeing, which should be used as a frame for the future production. This means that the customer and supplier will set acceptable limits for the color variations. The customer must provide a reference sample to the supplier of the color requested and keep a sample swatch for their future reference.

The piece provided to supplier needs to be as big as possible so it will be easier for the supplier to hit the right color. The color matching will be different if the composition or weight of the provided fabric is different. Please notice that in case of using a Pantone Color Swatch, the printed colors on the paper will look different than on a fabric texture.

2. Lab Dip Process

Fig.1. Lab Dip Machine.
After defining the fabric color, the next step is making a Lab Dip sample. Lab dips are done in the laboratory environment with purpose to provide a visual aid on how a color will look when it is dyed. The actual production sample will vary from the lab dip that is provided. Remember that the lab dip is produced in a beaker and is not an actual production run. It is not possible to lab dip enough fabric for a sample cap or garment. When the goods are dyed in a real production run, the conditions are dramatically different from the laboratory. Production of the fabric will not begin unless a lab dip is approved or the customer waives the lab dip processes. Once a lab dip is approved the dyeing will start only according to the approved lab dip. Lab Dip machine is presented on Fig.1.

Also read: What is lap dip

The machine can be used for dyeing of fabric, yarn and loose stock samples. Rocking bars apart from up to down motion rotate at 70 RPM and their length can be adjusted between 25mm to 50mm. The number of beakers is 12 with up to 95C possible dyeing temperature.

3. Color Matching 

The supplier should make an effort to get the special dye lot as close to the color standard/lab dip as possible. But, no two dye lots are the exact same color. However, a commercial match to customer’s color will be achieved on a special dye lot. A commercial match will be a similar tone that may be slightly darker or lighter than the color standard. A fabric color matching cabinet machine presented on the Fig. 2 can be used for detection of color difference between the production lot sample and the standard one. The usage of this machine is for the visual assessment of color under standardized and controlled environment. It allows a person to evaluate color samples under different light sources.

Color Cabinet
Fig.2: Color cabinet for fabric color matching

The machine provides -

Artificial Daylight Fluorescent Lamps (D-65), Tungsten Filament Lamps, Tri Phosphor Fluorescent Lamps (TL84), Ultra violet Black Lamp (UVB), Cool White Fluorescent Lamp (CWF), Hour Meter.

When the supplier starts the lot dyeing, he needs to provide a lot sample to the customer for approval. The form presented in Fig.3 can be used to compare the original watch sample with lab dip samples and select the one that is acceptable for the future production.

Lap dip swatch submission form
Fig.3 Lab dips approval form

There are many variables that can influence in a variation of the color or appearance which make it impossible to get an exact match. Some of these variables include:
  1. The color swatch was produced from a different mill with different processes, equipment and dye stuff. 
  2. Dye stuffs used to produce fabric vary in shade from lot to lot. 
  3. Atmospheric conditions such as humidity vary day to day. 
  4. The natural (greige) goods vary from lot to lot. Some woven goods are very clean and the dyes absorb deeply while others may not take as deep. 
  5. The cotton from different crops will absorb dyes differently. 
During the dying process, all of these variables must be constantly monitored and changes are made to keep the color as close to the color standard as possible. Even while making these changes, there will be a slight variance in shade from the reference sample to the lab dip, to the actual production run. All these variances should be in the acceptable tolerance that was arranged in advance between the customer and supplier.

About the Author
Todor Stojanov has a Bachelor Degree in Textile Engineering, and a Master Degree in Quality Management. He has 4 years of working experience for C&A Quality Assurance department in Macedonia and now he is working for Zara-Man merchandise department in Shanghai- China.

He lives in Shanghai -China for two and a half years and is doing his PhD degree in Fashion design and engineering at Dong Hua University.

He loves to exchange some experience with professionals in the textile and apparel area.



5S,3,Activewear,1,Apparel ERP,4,apparel industry,64,apparel news,38,Apparel Production,38,Apparel Software,33,AQL Chart,1,Attachments,1,Bamboo Fabric,1,Bangladesh,4,Blogs,1,Body Scanner,1,Books,35,Business Guides,14,Buyer,4,Buying House,4,CAD/CAM,2,Calculation & Formula,1,career,38,Change Management,1,China,1,Clothing,3,Clothing Brand,6,Compliance,5,Consumption,4,Costing,21,Cutting,25,Data Analysis,2,Defects,6,Denim,11,Directory,3,Drone,1,Dyeing,2,eCommerce,2,Education,5,End use,1,Event & Fair,18,Fabric,91,Fashion,5,Fashion Business,52,Fashion Design,4,Fashion Show,2,Fiber,6,Finishing,14,Fusing,1,Garment Business,3,Garment Exporters,1,Garment Industry,4,Garmenting,2,Gartex,1,GMT,1,GSM,3,Guest Post,7,Heat sealing,1,Human Resource,8,Incentive system,1,Industrial Engineering,257,Industry 4,1,Infographic,5,Institutes,1,Interlining,2,Jeans,4,Knitting,5,KPI,10,Kurti,1,Laser Technology,2,Lean,27,Leggings,2,Line Balancing,3,Line layout,5,Living Wages,1,Machines,46,Manufacturing,57,Merchandising,121,MIS,27,MISC,27,Needle,1,News,5,NIFT,4,Operation bulletin,14,Operator,2,Operator Training,4,Performance rating,1,PLM,7,Printing & Embroidery,13,Problem Solving,2,Production Planning,28,Production System,1,Productivity,2,Project Report,1,QNA,137,Quality,76,Quality Circle,1,Quality manual,2,Quality system,16,Research project,4,Resources,46,Retailing,6,RMG,1,Salary & Wages,7,Sampling,27,Scheduling,6,Seam Sealing,1,Sewing Machine,5,Shirt Making,6,Skiiwear,1,Small-scale business,2,Smart Clothing,1,SMV,1,Sourcing,10,Spec Sheet,10,Sportswear,7,Spreading,2,Stitching,4,Store,2,Stretch fabric,1,Student corner,4,sustainable clothing,10,Sustainable Materials,1,T-shirt,5,Tailor,1,Tailoring Shop,3,Technology,94,Texprocess,1,Textile processing,14,Textile testing,24,Textiles,47,Threads,2,Towel,1,Trims & Accessories,19,videos,11,Washing,3,Waste,1,Wearable Tech,2,Work Study,48,Work wear,1,WRAP,1,Yoga wear,1,
Online Clothing Study: Fabric Color Approval Procedure
Fabric Color Approval Procedure
The fabric color standard, color approval procedure, lap dip, color matching box and lap dip submission format.
Online Clothing Study
Loaded All Posts Not found any posts VIEW ALL Readmore Reply Cancel reply Delete By Home PAGES POSTS View All RECOMMENDED FOR YOU LABEL ARCHIVE SEARCH ALL POSTS Not found any post match with your request Back Home Sunday Monday Tuesday Wednesday Thursday Friday Saturday Sun Mon Tue Wed Thu Fri Sat January February March April May June July August September October November December Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec just now 1 minute ago $$1$$ minutes ago 1 hour ago $$1$$ hours ago Yesterday $$1$$ days ago $$1$$ weeks ago more than 5 weeks ago Followers Follow THIS PREMIUM CONTENT IS LOCKED STEP 1: Share. STEP 2: Click the link you shared to unlock Copy All Code Select All Code All codes were copied to your clipboard Can not copy the codes / texts, please press [CTRL]+[C] (or CMD+C with Mac) to copy