Real Time Shop Floor Production Monitoring Systems for the Apparel Industry

Real-time shop floor data tracking and production management systems such as Leadtec (Blue Cherry Shop floor Control), iWorkPMS, Raptor are gaining popularity day by day in apparel manufacturing.

These systems use RFID (Radio Frequency Identification) or Barcode technology for real-time information capturing. Information tracked via RFID readers (terminals) in the shop floor is processed through software and provides various reports that help managing production. Most essential reports such as line balancing, WIP,   individual operator performance, line performance and employee earnings are available within a second.

In India, Leadtec system is quite familiar for shop floor production monitoring and efficiency improvement. Name of the lead RFID solution providers with their product name and site link is given here. To learn more about the products you can visit their site.

1. Product Name: Leadtec
Solution Provider:

The most comprehensive shop floor data collection and control solution available, Leadtec benefits manufacturers through improved profitability, reduced production costs, accelerated throughput time, and improved product quality. Read more
Leadtec Terminal installed in workstation 
2. Product: iWorkPMS
Solution Provider:
iGarment Hong Kong

iWorkPMS system utilizes low-frequency RFID technology to capture real-time data during the entire production workflow, thus the transmission, tracking, storage and retrieval of information will become much smoother, and the whole process more transparent. This system is also known as RFID bundle tracking system. Read More
3. Product: Production Management System (PMS), Zymfactory
Solution Provider: 
Zymmetry Group, Hong Kong.

Read more
4. Product: G.PRO Shop floor Data Tracking (SDT)
Solution Provider:
GPRO Technologies, Malaysia

G.PRO Shopfloor Data Tracking (SDT) is a real-time shop floor data collection and feedback system designed specifically to meet the production control and management needs of the apparel industry. Read more
5. Product: Tukatrack
Solution Provider: Tukatech Inc, Los Angeles

TUKAtrack's RFID system provides up-to-the-minute reports and analysis for every sewing room by style, cut number, customer, production line, and operator. TUKAtrack provides historical data about each operator's past performance, quality rating, efficiency on each machine and projects new production schedules. Read more

6. Product: ProCon
Solution Provider: Crystal Consultancy Services Private Limited

Real-time Production Monitoring System for apparel manufacturers that promises to take the pain out of shop floor. The system is designed and built around iTag and iTag Reader. Read more
Image source: above images are taken from respective sites.



About Prasanta Sarkar

Prasanta Sarkar is the editor and founder of OnlineClothingStudy blog. He is a Textile Engineer and a Master in Fashion Technology from NIFT, New Delhi. He has authored 5+ books in garment manufacturing technology field. Learn more about him and connect with him on Facebook and LinkedIn

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Online Clothing Study: Real Time Shop Floor Production Monitoring Systems for the Apparel Industry
Real Time Shop Floor Production Monitoring Systems for the Apparel Industry
A list of shop floor production tracking systems for the garment industry. These system helps you tracking productions, improves visibility and controlling the target daily production.
Online Clothing Study
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