Questions & Answers

  1. I am in the process of setting up a garment manufacturing unit in Bangalore. I will begin by doing Job Work for some big players like BRFL. I want clarity regarding the machine ratio. I have been offered orders for Mens Shirts . I want to begin with around 30 machines then gradually increase it . I want your valuable advice on the ratio of different types of machines I need to buy. Kindly advise. ... asked by Abhijith
  2. I want to know which types of machines are used in shirt factory and what are their costs. ... asked by Tarun Gaur
  3. What is Non-Productive Time (NPT) and How to Track NPT?
  4. How to Calculate Product CM Cost at the Time of Order Booking?
  5. How to Calculate Efficiency of a Line that Produces Multiple Styles in a Day?
  6. How to Calculate WIP level in Cutting, Sewing and Finishing Section?
  7. How to Calculate Manpower Requirement of Finishing Section? IE
  8. How to Calculate no. of Machines, Working Days and Output Based on Order Quantity?
  9. How to allocate operators for different style? 
  10. Operation Breakdown and Machine Layout for Bra Manufacturing   
  11. How to Determine Machines Requirement for a New Factory? 
  12. What Should be the Pieces/Machine for a Formal Trouser & Formal Shirt?
  13. Why Do We Need to Measure Man to Machine Ratio in Garment Industry? 
  14. How to Calculate Cutting SAM? 
  15. How to make an Operation Bulletin for a garment?
  16. Roles of industrial Engineers in garment production management  
  17. How to determine number of sewing line needed for an order? 
  18. How to calculate Basic Pitch Time, UCL and LCL? 
  19. How to Calculate Standard Hours Earned, Operator Efficiency and Labour Cost? 
  20. How to Calculate Sewing Machine RPM? 
  21. Operation Breakdown and SMVs of Basic Jeans 
  22. Which Attachment to use for Making Gather and Simultaneously Attach to a Panel?
  23. How to Show Line Efficiency when there is no Loading to a Line? 
  24. Kindly help me in workstation layout. How to prepare a good workstation layout in small area with 45 m/c, 14 UBT and 4 DN and remaining SN m/c to make a shirt?
  25. How to calculate operator utilization in the production line and how to increase it?

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About Prasanta Sarkar

Prasanta Sarkar is the editor and founder of OnlineClothingStudy blog. He is a Textile Engineer and a Master in Fashion Technology from NIFT, New Delhi. He has authored 5+ books in garment manufacturing technology field. Learn more about him and connect with him on Facebook and LinkedIn

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Online Clothing Study: Questions & Answers
Questions & Answers
Online Clothing Study
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